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Technician Production Objectives Are A Powerful Tool

Imagine setting out on a journey without a map or any sense of direction. You might eventually reach your destination, but the path would be filled with uncertainty, wasted time, and frustration. This scenario mirrors what happens in many service departments when staff arrive each day without clear goals or a definition of what constitutes a successful day.

In the automotive service industry, setting clear objectives is crucial. It provides a roadmap for employees to follow and a benchmark for measuring progress. When everyone understands what they’re working towards and how their individual efforts contribute to the larger picture, they can work more efficiently and effectively.

For service departments, establishing technician production goals is a fundamental step in ensuring profitability and success. By setting these objectives and communicating them clearly to the staff, service managers can create a sense of purpose and direction that drives productivity and job satisfaction.

Understanding Technician Production

Technician production is a critical metric in service department operations. It’s defined as the measurement of billed hours as a percentage of hours worked. This metric quantifies how efficiently a technician is working and how much revenue they are generating for the department.

For example, if a technician works an eight-hour shift and manages to bill ten flat rate hours during that time, their production would be measured at an impressive 125%. This means they not only completed their expected workload for the day but also went above and beyond, generating additional revenue for the service department.

The importance of this metric cannot be overstated. Technician production is a critical foundation for service department profitability because it directly reflects the efficiency and effectiveness of the technicians. When technicians consistently meet or exceed their production goals, the department can generate more revenue without necessarily increasing overhead costs like hiring additional staff or expanding the facility.

The Ticking Clock of Billable Hours

It’s crucial to understand that the inventory of technician billable hours starts to expire as soon as the workday begins. Every minute a technician isn’t working on a billable task is a minute that can never be recovered. This concept is similar to an airplane with empty seats – once that plane takes off, those empty seats represent lost revenue that can never be recouped.

This reality underscores the importance of establishing and tracking production objectives. By setting clear goals and monitoring technician performance, managers can ensure that their team is making the most of their time and contributing to the department’s bottom line. When technicians understand their production objectives and are held accountable for meeting them, they are more likely to stay focused and efficient throughout the day.

Challenges in Implementing Production Objectives

Despite the clear benefits, many service managers struggle with establishing, reviewing, tracking, and holding their staff accountable for production objectives. This failure can stem from various reasons, leading to a range of negative consequences for the service department and the dealership as a whole.

One common reason is a lack of understanding about the importance of technician production. Some service managers may not fully grasp how setting and monitoring these objectives can impact the department’s efficiency and profitability. Without this understanding, they may not prioritize the implementation and management of production goals.

Another challenge is the difficulty in establishing realistic production objectives. Setting goals that are too high or too low can be detrimental to staff morale and productivity. Managers may also lack the knowledge or tools to effectively review and track these objectives, making it difficult to identify areas for improvement or recognize successes.

The Fear of Accountability

In some cases, service managers may hesitate to hold their staff accountable for their production performance. They may fear damaging relationships or creating a negative work environment. However, failing to hold technicians accountable can lead to a lack of motivation and a decline in productivity over time.

The consequences of not establishing, reviewing, tracking, and holding staff accountable for production objectives can be severe. When technicians don’t have clear goals to work towards, they may feel directionless and uninspired. This can lead to decreased efficiency, lower job satisfaction, and even increased turnover rates.

Without a system for monitoring and optimizing technician production, service departments may miss out on significant revenue opportunities. They may struggle to identify bottlenecks in their processes or fail to capitalize on the full potential of their team.

The Benefits of Well-Established Production Objectives

When technician production objectives are established correctly, they can have a profound impact on the daily operations and overall success of a service department. By setting clear, realistic goals for each technician, service managers can create a roadmap for increasing daily billable hours, fostering a consistent workflow, and implementing a process to monitor and adjust shop loading.

One of the primary benefits of well-established production objectives is an increase in daily billable hours. When technicians have a clear understanding of what is expected of them and are provided with the tools and support to meet those expectations, they are more likely to work efficiently and effectively. This increased productivity translates directly into more billable hours each day, which can have a significant impact on the department’s revenue and profitability.

Creating Consistency and Optimizing Workflow

In addition to increasing billable hours, technician production objectives can help create a consistent workflow within the service department. When everyone is working towards the same goals and following the same processes, it becomes easier to manage the flow of work and ensure that tasks are completed in a timely manner. This consistency can also help reduce stress and frustration among team members, as they have a clear understanding of their roles and responsibilities.

Another key benefit of establishing technician production objectives is that they provide a process for monitoring and adjusting shop loading. By tracking each technician’s performance against their objectives, service managers can quickly identify areas where additional support or resources may be needed. They can also make informed decisions about how to allocate work among team members based on their skills, experience, and current workload.

Overcoming Common Excuses and Misconceptions

Many service managers face a variety of excuses and misconceptions that prevent them from implementing technician production objectives in their service departments. These mental barriers can be significant obstacles to improving productivity, efficiency, and profitability. However, by addressing these common excuses head-on, service managers can overcome their hesitations and realize the benefits of setting clear production goals for their team.

One common excuse is the belief that tracking production won’t actually help the shop. Some managers may feel that their current processes are sufficient and that implementing new objectives would be a waste of time and resources. However, the reality is that every shop can benefit from setting clear, measurable goals for their technicians. By establishing a benchmark for performance and holding team members accountable, service managers can identify areas for improvement and drive positive change within the department.

Time Constraints and One-Size-Fits-All Approaches

Another excuse that many service managers use is that they simply don’t have the time to implement and manage production objectives. They may feel overwhelmed by the idea of running reports, meeting with technicians, and tracking performance on a regular basis. While it’s true that implementing production objectives does require an investment of time and effort, the long-term benefits far outweigh the initial challenges.

Some managers may also hold the misconception that all technicians should be expected to produce the same number of flat rate hours, regardless of their individual skills and experience. However, this one-size-fits-all approach fails to account for the unique strengths and weaknesses of each team member. By setting personalized objectives based on each technician’s historical performance and growth potential, service managers can create a more equitable and motivating environment that encourages continuous improvement.

Implementing Production Objectives: A Step-by-Step Approach

Implementing technician production objectives in a service department requires careful planning and execution. By following a few key steps, service managers can successfully establish clear goals, communicate them effectively to their team, and create a culture of accountability and continuous improvement.

The first step in implementing production objectives is to determine the average flat rate hours for each technician. This involves analyzing historical performance data to establish a baseline for each team member’s productivity. Service managers should look at factors such as the number of hours billed, the types of tasks performed, and the efficiency of each technician over a specific period, such as the past three to six months.

Setting Realistic Goals and Communicating Effectively

Once the baseline has been established, the next step is to apply realistic performance increases to create the production objectives. These increases should be based on factors such as the technician’s experience level, skill set, and potential for growth. For example, a newer technician may have a lower initial objective with a higher percentage increase, while a more experienced technician may have a higher initial objective with a more moderate increase.

After the production objectives have been established, it’s crucial to communicate them clearly to the team. Service managers should schedule a meeting with each technician to discuss their individual objectives, answer any questions, and provide guidance on how to achieve them. This is also an opportunity to address any concerns or obstacles that technicians may face in meeting their goals, such as a lack of training or resources.

Daily Meetings and Progress Tracking

To ensure that technicians stay on track and continue to make progress towards their objectives, service managers should implement daily production meetings. These brief, focused meetings should take place at the beginning of each shift and involve reviewing the previous day’s performance, discussing any challenges or successes, and setting priorities for the current day.

It’s essential to track and measure progress towards the objectives on a regular basis. Service managers should use a combination of daily, weekly, and monthly reports to monitor each technician’s performance and identify areas for improvement. They should also provide regular feedback and coaching to help technicians stay on track and overcome any obstacles that arise.

The Positive Impact on Employee Satisfaction and Retention

When technician production objectives are properly implemented in a service department, they can have a profound and positive impact on various aspects of the business, including employee satisfaction and retention.

Well-designed production objectives can greatly enhance employee satisfaction. When technicians have clear goals to work towards and feel supported in their efforts to achieve them, they are more likely to feel valued and engaged in their work. This sense of purpose and direction can lead to increased job satisfaction, as technicians feel that they are making a meaningful contribution to the success of the department. When objectives are achieved, the recognition and rewards that follow can further boost morale and motivation.

In addition to improving employee satisfaction, properly implemented production objectives can also have a significant impact on retention. When technicians feel challenged, supported, and valued in their work, they are more likely to stay with the company long-term. This is particularly important in the automotive service industry, where skilled technicians are in high demand and turnover can be costly.

Optimizing Shop Loading and Enhancing Forecasting

Another key benefit of implementing technician production objectives is improved shop loading. By setting clear goals for each technician and monitoring progress on a daily basis, service managers can ensure that work is distributed efficiently and effectively across the team. This can help to prevent bottlenecks and delays, as well as optimize the use of resources such as tools and equipment.

Properly implemented production objectives can greatly enhance department forecasting. By tracking technician performance data over time, service managers can identify trends and patterns that can inform future planning and decision-making. For example, if certain types of tasks consistently take longer than expected or certain technicians consistently outperform others, this information can be used to adjust objectives, allocate resources, and optimize processes.

Driving Towards Success

The implementation of technician production objectives in service departments is a powerful tool for driving success, increasing efficiency, and boosting profitability. By setting clear goals, communicating effectively with the team, and using data to drive continuous improvement, service managers can create a culture of excellence that benefits everyone involved.

While the process may seem daunting at first, the long-term benefits far outweigh the initial challenges. With persistence, dedication, and the right approach, service departments can transform their operations, improve employee satisfaction, and achieve new levels of success.

As the automotive service industry continues to evolve, those who embrace the power of technician production objectives will be well-positioned to thrive in an increasingly competitive landscape. By focusing on these key metrics and continuously striving for improvement, service departments can ensure they’re not just keeping pace with the industry, but leading the way towards a more efficient, productive, and profitable future.


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